SINGLE STAGE SNOWTHROWER SERVICE MANUAL

Table Of Contents
ENGINE APPLICATIONS
GENERAL INFORMATION
GENERAL SAFETY INSTRUCTIONS
IDENTIFICATION AND ORDERING
MIXING INSTRUCTIONS FOR GASOLINE AND OIL
PROPER FUEL AND OIL
OFF SEASON STORAGE
CONTROLS/LOCATION AND OPERATION
PRIMER
CHOKE
ON/OFF IGNITION SWITCH
CHECKING THE IGNITION SWITCH
VANE CONTROL - SNOW PUP - SNOWMASTER S-200 - S-620
CHUTE CONTROL
CHUTE ROTATION AND DETENT SYSTEMS
ENGINE REMOVAL AND INSTALLATION
1965 - 1985 MODELS, ENGINE REMOVAL
1965 - 1985 MODELS, ENGINE INSTALLATION
POWERLITE, ENGINE REMOVAL
POWERLITE, ENGINE INSTALLATION
20” CCR, ALL MODELS, ENGINE REMOVAL
20” CCR, ALL MODELS, ENGINE ASSEMBLY
DRIVE SYSTEMS
DRIVE SYSTEM (BELT) SNOWMASTER - S-200, S-620
BELT REPLACEMENT
BELT/PULLEY ALIGNMENT
ADJUSTING PULLEY ALIGNMENT
ENGINE PULLEY REPLACEMENT
ROTOR PULLEY REPLACEMENT
IDLER ARM / IDLER PULLEY REPLACEMENT
ASSEMBLY
20” CCR STYLE IDLER ARM
CCR2000 IDLER ARM REMOVAL
ROTOR BEARING/ ROTOR SHAFT REPLACEMENT
DRIVE SYSTEM (CHAIN) SNOW PUP - S-140
ELECTRIC START SYSTEM
INTRODUCTION
CCR POWERLITE STARTER REMOVAL
CCR 1000/TECUMSEH HSK 635 STARTER REMOVAL
20” CCR/R TEK STARTER REMOVAL
SNOWMASTER 20”, 5200 – 5620/ TECUMSEH AH520 STARTER REMOVAL
STARTER SWITCH WITH RECTIFIER TROUBLESHOOTING
TROUBLESHOOTING
CHECKING THE STARTER SWITCH
STARTER SWITCH INSPECTION
MAINTENANCE
WHEEL BRACKET REPLACEMENT (1975 AND OLDER MODELS)
SCRAPER REPLACEMENT
PADDLE REPLACEMENT - STRAIGHT PADDLE
REPLACING ROTOR BLADES (CURVED ROTOR MODELS)
VANE REPLACEMENT
VANE CONTROL SERVICING ON 14” AND 21” SNOWTHROWERS FROM 1965-1967
VANE CONTROL SERVICING
VANE CONTROL SERVICING: ALL 16” POWERLITE AND 20” SINGLE STAGE SNOWTHROWERS
TROUBLESHOOTING
TROUBLESHOOTING TIPS - FAILURE TO START
OLD FUEL
SPARK PLUGS
THE ENGINE RUNS BUT IT DOES NOT THROW SNOW
GAS POWER SHOVEL
GENERAL INSTRUCTIONS
PERSONAL SAFETY
BEFORE OPERATING
WHILE OPERATING
MAINTENANCE AND STORAGE
IDENTIFICATION AND ORDERING
MIXING INSTRUCTIONS FOR GASOLINE AND OIL
CONTROLS — LOCATION AND OPERATION
PRIMER OPERATION
CHOKE OPERATION
TESTING THE SWITCH
ENGINE OPERATING THEORY
CARBURETOR ADJUSTMENT
CARBURETOR SERVICE
CARBURETOR ASSEMBLY
ENGINE SERVICE
CHECKING FOR SPARK
COMPRESSION TEST
ENGINE REMOVAL
ENGINE SHORT BLOCK
FLYWHEEL REMOVAL
IGNITION TIMING/GOVERNOR
DECARBONING THE EXHAUST PORT AND THE MUFFLER
RECOIL STARTER SERVICING
DRIVE SYSTEM
REMOVING ROTOR
REPLACE SCRAPER
STORAGE
MAINTENANCE RECORD
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